Technical Service Bulletin # 551110
Body - Trunk Lid Won't Open/Closes After Unlocked
55 Trunk lid does not open, closes immediately after unlocking
55 11 10
2019840/3
February 15, 2011.
Supersedes Technical Service Bulletin Group 55 10 - 03 dated June 9, 2010 for reasons listed below.
AFFECTED VEHICLES
CONDITION
^ Trunk lid does not open.
^ Trunk lid intermittently does not open.
Date: 110215Audi A8L Quattro Sedan (4E8) V8-4.2L (BVJ)
Page 183
^ Trunk lid lock unlocks and then immediately latches closed.
TECHNICAL BACKGROUND
After the rear trunk lid has been remotely unlocked, it must raise high enough to allow the trunk latch microswitch to disengage. When the
trunk lid does not open high enough to disengage the switch, the power close assist mechanism automatically relatches the trunk lid. After
the trunk has been automatically reclosed, the power open assist attempts to open the trunk lid. Because the trunk is latched closed, the
pinch protection resistance is exceeded. The system stops attempting to open the trunk, and the trunk lid remains closed.
The functionality of the safety release handle inside the trunk is not affected by this condition.
PRODUCTION SOLUTION
^ The plain rubber bump stops were replaced in series production with the spring-loaded bump stops. These new spring-loaded bump
stops allow the trunk lid to be lifted high enough to prevent the power close assist from reclosing the trunk lid after the trunk has been
unlocked.
^ Installation of the spring-loaded bump stops was adjusted to optimize the operation of the trunk lid.
SERVICE
This service procedure utilizes spring-loaded bump stops to allow the trunk lid to raise high enough to disengage the microswitch after the
trunk has been unlocked, thus preventing the automatic relatching of the trunk lid.
1. Before proceeding with this repair solution, please ensure there are no electrical faults related to the rear trunk latch system. An
electrical fault could indicate the need for a different repair solution.
2. Note whether the vehicle contains spring-loaded bump stops, or plain rubber bump stops, and select the appropriate service procedure
below.
Replacement of plain rubber bump stopsAudi A8L Quattro Sedan (4E8) V8-4.2L (BVJ)
Page 184
1. Remove the rubber cover from the bump stop by prying it off the plastic base.
2. Unscrew the existing left and right bump stops from the trunk lid. Twist counterclockwise to loosen and remove.
3. Remove the rubber cover and spring pin from the new spring-loaded bump stop assembly (part number 8H0 827 249 A).
Note:
Do not use metal pliers to unscrew the spring-loaded pin from the new part. The metal teeth will damage the soft plastic. Damage to the
part will prevent the rubber cover from seating properly on the bump stop.
4. Hand screw the new spring-loaded pin into the trunk lid.Audi A8L Quattro Sedan (4E8) V8-4.2L (BVJ)
Page 185
5. If the spring pin is depressed, use a Philips screw driver and twist the pin counterclockwise 1/4 to 1/2 turn to allow the pin to eject.
6. Reinstall the rubber cover, making sure it is fully seated.
7. Repeat steps 1-6 for the remaining side.
Adjustment of spring-loaded bump stopsAudi A8L Quattro Sedan (4E8) V8-4.2L (BVJ)
Page 186
1. Adjust the height of the new bump stop. Using your hand, turn the bump stop counterclockwise until it rests on the trunk loading sill
when the trunk lid is closed. Check through imprint.
Tip: It may be easier to adjust the height of the bump stop if the spring-loaded pin is depressed and rubber cover is removed, but it is not
necessary. Always reinstall the rubber cover when checking the height adjustment against the trunk sill.
2. Repeat for remaining side.
3. Test the functionality of the rear trunk lid. Ensure it is within all normal operating specifications.
WARRANTY INFORMATION
REQUIRED PARTS AND TOOLS
ADDITIONAL INFORMATION
All parts and service references provided in this TSB are subject to change and/or removal. Always check with your Parts Department and
service manuals for the latest information.
Body - Trunk Lid Won't Open/Closes After Unlocked
55 Trunk lid does not open, closes immediately after unlocking
55 11 10
2019840/3
February 15, 2011.
Supersedes Technical Service Bulletin Group 55 10 - 03 dated June 9, 2010 for reasons listed below.
AFFECTED VEHICLES
CONDITION
^ Trunk lid does not open.
^ Trunk lid intermittently does not open.
Date: 110215Audi A8L Quattro Sedan (4E8) V8-4.2L (BVJ)
Page 183
^ Trunk lid lock unlocks and then immediately latches closed.
TECHNICAL BACKGROUND
After the rear trunk lid has been remotely unlocked, it must raise high enough to allow the trunk latch microswitch to disengage. When the
trunk lid does not open high enough to disengage the switch, the power close assist mechanism automatically relatches the trunk lid. After
the trunk has been automatically reclosed, the power open assist attempts to open the trunk lid. Because the trunk is latched closed, the
pinch protection resistance is exceeded. The system stops attempting to open the trunk, and the trunk lid remains closed.
The functionality of the safety release handle inside the trunk is not affected by this condition.
PRODUCTION SOLUTION
^ The plain rubber bump stops were replaced in series production with the spring-loaded bump stops. These new spring-loaded bump
stops allow the trunk lid to be lifted high enough to prevent the power close assist from reclosing the trunk lid after the trunk has been
unlocked.
^ Installation of the spring-loaded bump stops was adjusted to optimize the operation of the trunk lid.
SERVICE
This service procedure utilizes spring-loaded bump stops to allow the trunk lid to raise high enough to disengage the microswitch after the
trunk has been unlocked, thus preventing the automatic relatching of the trunk lid.
1. Before proceeding with this repair solution, please ensure there are no electrical faults related to the rear trunk latch system. An
electrical fault could indicate the need for a different repair solution.
2. Note whether the vehicle contains spring-loaded bump stops, or plain rubber bump stops, and select the appropriate service procedure
below.
Replacement of plain rubber bump stopsAudi A8L Quattro Sedan (4E8) V8-4.2L (BVJ)
Page 184
1. Remove the rubber cover from the bump stop by prying it off the plastic base.
2. Unscrew the existing left and right bump stops from the trunk lid. Twist counterclockwise to loosen and remove.
3. Remove the rubber cover and spring pin from the new spring-loaded bump stop assembly (part number 8H0 827 249 A).
Note:
Do not use metal pliers to unscrew the spring-loaded pin from the new part. The metal teeth will damage the soft plastic. Damage to the
part will prevent the rubber cover from seating properly on the bump stop.
4. Hand screw the new spring-loaded pin into the trunk lid.Audi A8L Quattro Sedan (4E8) V8-4.2L (BVJ)
Page 185
5. If the spring pin is depressed, use a Philips screw driver and twist the pin counterclockwise 1/4 to 1/2 turn to allow the pin to eject.
6. Reinstall the rubber cover, making sure it is fully seated.
7. Repeat steps 1-6 for the remaining side.
Adjustment of spring-loaded bump stopsAudi A8L Quattro Sedan (4E8) V8-4.2L (BVJ)
Page 186
1. Adjust the height of the new bump stop. Using your hand, turn the bump stop counterclockwise until it rests on the trunk loading sill
when the trunk lid is closed. Check through imprint.
Tip: It may be easier to adjust the height of the bump stop if the spring-loaded pin is depressed and rubber cover is removed, but it is not
necessary. Always reinstall the rubber cover when checking the height adjustment against the trunk sill.
2. Repeat for remaining side.
3. Test the functionality of the rear trunk lid. Ensure it is within all normal operating specifications.
WARRANTY INFORMATION
REQUIRED PARTS AND TOOLS
ADDITIONAL INFORMATION
All parts and service references provided in this TSB are subject to change and/or removal. Always check with your Parts Department and
service manuals for the latest information.
